Weaving Automation & Management System

A modern weaving production tracking system needs seven core features: automatic collection of pick, warp and downtime data from the looms, warping, sizing and indigo preparation with warp stock, in-house and subcontract planning, yarn warehousing with automatic consumption and lot-based waste, quality control, delivery notes, invoicing and e-documents, and dyehouse and ERP integration. In Egemen’s weaving system these map to device-assisted minute-level pick and warp records with downtime analysis, warping, sizing and indigo tracking with warp stock, in-house and subcontract planning, automatic yarn consumption and lot-based waste including yarn at subcontractors, quality control, e-delivery notes and e-invoices with more than ten providers, and an order flow integrated with the dyehouse.

With device-assisted production tracking, pick and warp records are kept for each loom minute by minute. Machine downtime analysis and operator and machine performance are reported from this data, and the plant can be monitored in real time with 360FactoryLive.

Yes. The yarn warehouse and yarn held at subcontractors are tracked together; yarn consumption is deducted automatically and lot-based waste and efficiency analyses are available. Subcontracted processes such as yarn dyeing and twisting are tracked in the planning module.

It is ERP and MES software built for weaving plants. Egemen Yazılım’s weaving solution combines device-assisted loom tracking with warping, sizing and indigo processes, the yarn warehouse, in-house and subcontract planning, quality control, dispatch notes, invoicing, pre-accounting and cost analysis in one system.

Device-assisted tracking collects minute-level pick and warp records and stop data from every loom. Machine stops are analysed and operator and machine performance is measured.

Yes. In-house and subcontract weaving are planned together, and subcontract weaving, yarn dyeing and twisting, subcontract sizing and yarn held at subcontractors are tracked.

Yes. Warping, sizing and indigo processes are tracked, warp beam stock is managed and subcontract sizing is followed.

Greige fabric from knitting or weaving is tracked in integration with dyehouse orders. Greige acceptance, batch creation, dyeing, quality control and shipment are followed in a single chain.

Yes. Purchase requests and approvals, price quotes for approved requests, orders created from quotes or requests, purchasing analysis and supplier evaluation reports are managed in the system.

Yarn consumption is calculated automatically from production records, and waste and efficiency are analysed by lot. Yarn in the warehouse and at subcontractors is followed on the same screen.

Yes. Alongside dispatch note, invoice and pre-accounting modules, e-dispatch note and e-invoice integrations are available, with support for more than 10 integrators.

Yes. Egemen Yazılım solutions can exchange data with ERP systems such as SAP, SAP Business One, Oracle NetSuite, CANIAS and Workcube, and with e-invoice integrators such as Logo, Mikro, TÜRKKEP and Uyumsoft, so order, stock and invoice data is not entered twice.

Yes. Swatches are reviewed on mobile with Egemen Kartela, and maintenance and breakdown processes are supported by the mobile app. With 360FactoryLive the plant is monitored in real time in a 3D digital twin.

Real-time visibility of machine and production performance, full control over in-house and subcontract processes, lot-based waste analysis, visible real costs, backward traceability for quality problems and data integrity between planning, production and shipment.